Saturn Gearbox Rebuild, Repair, and Emergency Services
Once your Saturn gearbox arrives at our
facility we disassemble, clean, inspect and measure all
gears and shafts and determine if your Saturn gears and
shafts are qualified to be repaired. If the Saturn gears and
shafts are not repairable, we have the capabilities
and expertise to manufacture all new Saturn gears and shafts
such as Helical, Double Helical, Herringbone, Split Herring
bone, Bevel, Spiral Bevel, Spur Gears, Ring Gears, Eternal
Ring Gears, Rack & Pinion, Worm Gears, Double Enveloping
Worm Gears, Hypoid Gears, Screw Gears, Plus More! Once your
Saturn gearbox is repaired we then do a six hour test
run for overheating, vibration, and leaking to ensure our 24
Month Guarantee. National Gear Box Repair can do all of
these repairs and rebuilds at a considerable amount of
saving rather than buying a new Saturn gearbox.
30 Years Repairing Planetary Gearboxes Including Saturn Gearboxes
National Gear repair has been repairing all
Planetary Gearboxes for decades including the
Saturn Gearboxes and Gear Drives. Saturn Gearboxes, And all other Planetary GearBox
Brands Such As
Neptune Gearboxes . Now owned by The
Rexnord corporation, Saturn
Gearboxes are no longer manufactured and sold as-is and as Saturn Gearboxes are simply sold
as a
Saturn Plus Gear Drive. Though the newer gear drives do boast a completely redesigned
approach to how the gearbox is built, It still retains its reliability and endurance of the traditional
Saturn and Planetary Name and the color of these Saturn Plus Drives is an homage to the
legacy or outdated Saturn Gearboxes.
National Gear Repair has worked with all Planetary Style Gearboxes and has become
specialized in repairing each variant. Similar to collecting trading-cards All technicians at
National Gear Repair make blueprints to archive all gearboxes that come through our bay doors
to ensure we have a record for the future of all older outdated “legacy” gearboxes as well as
newer models that may no longer be in production. Due to this we have worked on all planetary
gear systems and offer Planetary Gearbox Repair Services for all systems such as the Venus
Gearbox Repair, Atlas Gearbox Repair, Luna Gearbox Repair, Earth Gearbox Repair, Polaris
Gearbox Repair, Delta Gearbox Repair, Neptune Gearbox Repair, Orion Gearbox Repair, Titan
Gearbox Repair and
Jupiter Gearbox Repair.
Saturn Gearbox Repair
Should your Saturn Gearbox find itself in need of repair, National Gear Repair is open 24/7 and
offers free freight and free quotes Nationwide! We also offer emergency rush repair services. All
Gearbox Repair Technicians at National Gear Repair are
Timken Bearing Certified and Falk
School Certified. That means we do more than just change out bearings and seals here at
National Gear Repair. We use liquid nitrogen to shrink the shafts and we superheat the bearings
in an induction heater to allow easy press free installation and locking through
Thermal
Expansion . We have stuck to this process since we were just a small shop in the middle of
nowhere and we maintain it today with our comprehensive repair facilities Nationwide.
When we receive your Saturn Gearbox We will thoroughly clean and inspect your Saturn
Gearbox with our 12 step inspection program to zero in and find the fault. Then we will send you
a quote for free! If you dont like our quote we can put the Saturn Gearbox back together and
send it back to you exactly how we received it for Free. If you do like our quote then we can
begin our Industrial Gearbox Repair process for the Saturn Gearbox. Which continues with the
cleaning by sandblasting your gearbox, Hot washing all the gears and shafts for proper
measurements which will allow us to get the exact replacement or manufacture a new set of
gearing. At National Gear Repair we have the ability to
manufacture gears up to 20 feet in
diameter in 24 hours of less to the exact manufacturers specifications and rockwell / brinell
harness. We make sure to line bore any and all bearing areas and replace and repair any seal
areas to the original spec. We then reassemble all inner components of your Saturn Gearbox
keeping in mind the proper clearance and backlash is to be reset. We then coat your Saturn
Gearbox in a primer on the inside and out to prevent overheating and corrosion from even the
most intense environment.
Once your gearbox is reassembled and re coated is is taken through our testing platform to
ensure it is ready to test against like new equipment. Once all tests are passed we fill the Saturn
Gearbox with Royal Purple Testing Oil and ran for four to six hours on a vibration and over
heating bench. Once it passes this final test it is warrantied with a 24 Month Warranty that goes
into effect the date the gearbox goes into production.
You are always welcomed to come visit National Gear Repair to see your Saturn Gearbox
moving along through the different stages of the
Gearbox Repair process. If you are in need of
Saturn Gearbox Repair please feel free to send us an email by heading over to our
Contact
Page . You can also call our direct line at 909-460-0101 or send an email to the owner at
. Once again National Gear Repair offers Free Freight and Free
Quotes Nationwide because at National Gear, We Have Your Back.