At National Gear Repair We Offer Free Pick Up Delivery And Free Quotes On All Lightnin Gearbox Repair Offering 24/7 Emergency Rush Services. We Also Stock & Manufacture All Lightnin Gear Sets & Shafts
Our extensive experience qualifies us to work with Lightnin Gearboxes from a broad range of manufacturers. As with all of our gearbox services, our gearbox rebuild and repair services conform to ISO standards. Contact us for more information on our capabilities and rush service.
Once your Lightnin gearbox arrives at our facility we disassemble, clean, inspect and measure all gears and shafts and determine if your Lightnin gears and shafts are qualified to be repaired. If the Lightnin gears and shafts are not repairable, we have the capabilities and expertise to manufacture all new Lightnin gears and shafts such as Helical, Double Helical, Herringbone, Split Herring bone, Bevel, Spiral Bevel, Spur Gears, Ring Gears, Eternal Ring Gears, Rack & Pinion, Worm Gears, Double Enveloping Worm Gears, Hypoid Gears, Screw Gears, Plus More! Once your Lightnin gearbox is repaired we then do a six hour test run for overheating, vibration, and leaking to ensure our 24 Month Guarantee. National Gear Box Repair can do all of these repairs and rebuilds at a considerable amount of saving rather than buying a new Lightnin gearbox.
A member of the SPX Brand Lightnin Gearboxes and mixers are utilized in many industries from Food processing, beverage processing, personal care, oil and gas, chemical processing, water and wastewater treatment, and pharmaceuticals. Their use is often associated through the water and waste-water industry. Lightnin Gearboxes and Mixers are used in numerous phases of wastewater treatment including stop holding, air circulation, balance and purification.
Lightnin Gearboxes and Mixers are often sourced via SPX FLOW to make custom designed food processing solutions to fit the needs of the individual customer. Where that might make it more difficult to repair for your average repair shop. National Gear Repair’s team of Technicians all have engineering backgrounds and can reverse manufacture anything allowing them to re-create custom blueprints to allow the proper replacement parts can be replaced by being manufactured in house over the weeks long lead time from the OEM.
SPX FLO and Lightnin Mixers In the Beverage industries including the alcoholic beverage industries, Lightning Gearboxes and Mixers are utilized through all stages of production from Separation, Heat Transfer and Mixing and Blending. As each SPX FLO Brand product can be custom tailored to each customer its important to understand the differences in loads that will be worked from the Lightnin Gearbox which can cause the gearbox to fault. With solid suspension for example utilizing axial-flow impellers when solids are denser than the liquids in the solution can cause issues within the baffled mixing tanks. When this happens the energy ratio can get scrambled and the equipment can malfunction. However National Gear Repairs Technicians are Lightnin Gearbox Repair PROS for any industry.
The Lightnin 80 Series Heavy Duty Agitator Drive pays homage to the heritage of Lightnin Mixers as its design concept was based among the earlier designs for the beverage industry as it was utilized as an agitator for early breweries as a Lightnin Mixer. Most Lightnin Gearboxes and Mixers often work in tandem with Waukesha Pumps Sure they might be related due to being a part of the same SPX Flow Family. However the same german engineering that created the safe for food and drug industry pumps also allowed Lightnin Engineers to modify and update the Lightnin Gearbox and mixer concept to allow it to be retrofitted or custom built into any space.
As stated prior, Lightnin Gearboxes for mixers and agitators are made with the exact design concepts as Waukesha Pumps. This means they are sometimes made out of 316 stainless steel material or Alloy 88 material. Understanding that not every Lightnin Gearbox is made out of these materials completely, most of the components are. At National Gear Repair our Technicians are well trained with enough experience under their belt to take heavy duty shafts, Twin Wing Rotors and precision spur trim gears and pistons and Rebuild them up to 100,000ths per side with no Pits or Cracks due to having the experience and the material in stock to rebuild exactly to the OEM Standards.
At National Gear Repair we always keep critical spare parts in stock for all Lightnin Gearbox and Mixer Models. Including agitators. We keep all single and Double Concentric Seals in stock for many gearbox models. For Lightnin Gearboxes and Mixers we keep static and single/double concentric rings in stock to utilize for legacy Lightnin Gearbox Models. This coupled with our ability to manufacture all gearing up to 20 feet in diameter allows us to have the shortest lead times in the nation With the option to completely repair your Lightnin Gearbox in 24 Hours with our Emergency Rush Repair Service.
All Mechanics at National Gear Repair are certified through Timken and The Falk School and are more than equipped with experience, critical spare parts and archived blue prints of all Lightnin Gearboxes (Including Legacy Lightnin Gearboxes) should you have an older out of production model.
Is your Lightnin Gearbox in need of Industrial Gearbox Repair ? National Gear Repair can pick up your Lightnin Gearbox For Free as we offer free freight nationwide and we will begin the repair process by taking it apart and cleaning all pieces individually to find the faults and we send over a quote with estimated cost and time. Once approved we start the work, Manufacturing what we need and we replace all bearings, seals, gaskets and shims to OEM Specifications.
National Gear Repair Hires Certified Technicians with Engineering backgrounds to perform and maintain the utmost quality in regards to maintaining the proper repair process to the highest of quality standards. For Example with regard to bearings, Certified Technicians dont just torch off bearings or press them off. Using their experience and education they shrink bearings by chilling them with liquid nitrogen and instal them into housings by superheating the hoising causing them to slide and snap and lock in place due to thermal expansion. All bearing floats and preloads are measured and set to OEM specifications.
National Gear Repair Offers Free Freight and Free Quotes Nationwide as well as a 24 Month Warranty that goes into effect when you place Lightnin-Gearbox in production. This means if we deliver something and it sits around for a few months your 24 month warranty wont start until you put the Lightnin Gearbox Into Production. Give us a call at 909-460-0101 if your in need of Lightnin Gearbox Repair Services or send us an email at .
Call National Gear Repair Today, for all of your Lightnin Gearbox repair and rebuilds your company needs!