Werner Pfleiderer Gearbox Rebuild, Repair, and Emergency Services
Once your Werner Pfleiderer gearbox arrives at our
facility we disassemble, clean, inspect and measure all
gears and shafts and determine if your Werner Pfleiderer gears and
shafts are qualified to be repaired. If the Werner
Pfleiderer gears
and shafts are not repairable, we have the
capabilities and expertise to manufacture all new Werner
Pfleiderer
gears and shafts such as Helical, Double Helical,
Herringbone, Split Herring bone, Bevel, Spiral Bevel, Spur
Gears, Ring Gears, Eternal Ring Gears, Rack & Pinion, Worm
Gears, Double Enveloping Worm Gears, Hypoid Gears, Screw
Gears, Plus More! Once your
Werner Pfleiderer gearbox is repaired we then do a six hour
test run for overheating, vibration, and leaking to ensure
our 24 Month Guarantee. National Gear Box Repair can do all
of these repairs and rebuilds at a considerable amount of
saving rather than buying a new Werner Pfleiderer gearbox.
Werner Pfleiderer Processing Equipment
The
Werner & Pfleiderer Company was established in 1880 when Payl Freyburger from
Stuttgart Germany was granted a patent for a kneading and mixing machine with two elliptical
agitating disks came into business with Hermann Wener where they created a business that
makes mixing machines for the baking and food industry.
Werner & Pfleiderer Gearboxes are utilized to work with the extruders in mixing systems for
multiple industries including the baking industry. Most famously known for the ZSK Line. The
ZSK Twin Screw Extruder is utilized for its high output efficiency with high viscosity technology
allowing a fully self wiping profile for its intermeshing and co rotating screws. This allows it to
remain functional across a wide range of viscosities and frictional properties of the materials
being processed. Though the Werner And Pfleiderer Gearboxes have been a staple in the
industry the company is now operated via The Werner & Pfleiderer Gearboxes and Extruders
utilized in the baking industry today are considered legacy and outdated since the new WP
BakeryGroup Gearboxes are being manufactured with modern engineering in mind and has
established itself as the brand that will continue to carry the legacy of Werner & Pfleiderer
Bakery Technologies with the new innovation being brought into the designs that were always
ahead of their time.
Some of the benefits of utilizing the industrial bakery solutions from Werner & Pfleiderer come
from the overall design template which stems from the belief that each product be created to do
more with less power. The highest rotation machinery ever built for any industrial process runs
harder and faster and more efficiently than any other brands due to the history of constant
innovation from the Werner and Pfleiderer team of engineers.
Werner Pfleiderer Gearbox Repair
Our mechanics at National Gear Repair are certified through The
Falk School and are also
certified through Timken Bearing. They come equipped with factory trained experienced and
access to our massive inventory of critical spare parts for all brands of gearboxes including
Werner & Pfleiderer Gearboxes. Part of our
Industrial Gearbox Repair Process here at National
Gear Repair has always been to make blueprints of every gearbox that comes through our
doors to ensure that we maintain an archived record of as many gearboxes as possible to allow
us to manufacture internal components for obsolete gearboxes.
We know that Werner & Pfleiderer Gearboxes are designed to be efficient and endure extreme
conditions while maintaining efficient output however eventually they will break down. Though
the WP Bakery Group still operates OEM Repair centers their lead times can be weeks to
months. National Gear Repair can have your Werner & Pfleiderer Gearbox repaired with regular
gearbox repair lead times of 5 business days and emergency rush repairs in less then 24 hours.
OEMS tend to always recommend the complete replacement of a gearbox as that results in
higher profits for them, National Gear Repair understands that not every Bakery can afford to
just order a complete replacement let alone wait for a replacement which is why National Gear
Repair Technicians have learned the ins and outs of Werner & Pfleiderer Gearboxes to allow us
to restore and even customize the rebuild of the gearbox allowing you to even upgrade the
overall function of the gearbox.
Once we receive your Werner & Pfleiderer Gearbox it is thoroughly cleaned and inspected to
find the fault. After we get the approval we begin our
Industrial Gearbox Repair process to repair
any damage and replace internal components with new parts or manufacture new internal
components. National Gear Repair has the ability to manufacture all gearing and internal
components for all gearboxes including Werner & Pfleiderer Gearboxes and Gears up to 20 feet
in diameter in under 24 hours. We then replace all bearings and seals. We install bearings
utilizing a thermal expansion process that utilizes liquid nitrogen to shrink the shafts before
placing super heated bearings which slide directly into place and lock due to physics.
The gearbox is also coated internally and externally with a high temperature coating to aid in
overheating and protect the gearbox. Once assembled all preloads and floats are set and the
original backlash is also reset. The gearbox is filled with royal purple testing oil and placed on a
testing bench for 6 hours to test for overheating, vibration, noise, leaking and any other
abnormalities. Once the gearbox passes its six hour test it is then certified with our 24 month
warranty which goes into effect the date you put your Werner & Pfleiderer Gearbox into
production.
National Gear Repair Also offers 24 Hour Emergency Rush Repair Services for when you cant
afford to wait for regular repair lead times. We Also offer free freight and free quotes nationwide
even if you dont like out quote we will still put your gearbox back together and ship it back to
you for free. If your Werner & Pfleiderer Gearbox is in need of repair head over to our
Contact
page to send our sales staff a message or call us directly at 909-460-0101 we are open 24
hours a day 7 days a week. If you have any questions about
Werner & Pfleiderer Gearbox
Repair please contact the owner at