Coperion Gearbox Rebuild, Repair, and Emergency Services
Once your Coperion gearbox arrives at our
facility we disassemble, clean, inspect and measure all
gears and shafts and determine if your Coperion gears and
shafts are qualified to be repaired. If the Coperion gears
and shafts are not repairable, we have the
capabilities and expertise to manufacture all new Coperion
gears and shafts such as Helical, Double Helical,
Herringbone, Split Herring bone, Bevel, Spiral Bevel, Spur
Gears, Ring Gears, Eternal Ring Gears, Rack & Pinion, Worm
Gears, Double Enveloping Worm Gears, Hypoid Gears, Screw
Gears, Plus More! Once your
Coperion gearbox is repaired we then do a six hour
test run for overheating, vibration, and leaking to ensure
our 24 Month Guarantee. National Gear Box Repair can do all
of these repairs and rebuilds at a considerable amount of
saving rather than buying a new Coperion gearbox.
Industry Leader Coperion Gearboxes And Ktron
The Coperion Corporation is known as an industry leader in the extrusion and feeding bulk
material handling service industries. Coperion Gearboxes are utilized in Plastics Extrusion,
Chemicals and Pharmaceuticals, Food and Pet Food Industries, Minerals and Non Woven
Textile Industries. With Specific Ranges of Extruders to operate each individual type industry or
service type. For example the ZSK MC18 Twin Screw Extruder is utilized for its 18 nm/CM3
torque rating for throughput to increase the threshold by over 100 percent. Other types of
compounding and extruding gearboxes utilized by coperion in the CTE PLUS Coperion
Extruders which are designed for use with the small and medium sized manufacturers located
around the world.
Coperion Gearboxes are built tough in order to withstand heavy and direct rugged use in any
environment. They can be known to require maintenance or repair and most consumers of
Coperion prefer to repair those extruders rather then replace them. Unfortunately lead times for
repairs can take weeks or even months. National Gear Repair has the fasted repair lede times
in the nation averaging a 5 to 6 business day repair time and even offering Emergency Rush
Repair Services which can have your gearbox completely rebuilt within 24 to 48 hours.
National Gear Repair is a comprehensive industrial machinery repair facility specializing in the
repair of Coperion Gearboxes as well as other name brand gearboxes like Falk, Flender and
Werner Pfleiderer. We are the go to source for
Industrial Gearbox Repair. Our technicians are
all Timken Bearing Certified and Falk School Trained ensuring we do the job right the first time.
National Gear Repair is a closed loop facility with multiple divisions allowing us to completely
repair and remanufacture your gearbox throughout every stage completely in house. In our
Gear Manufacturing division we can
Manufacture any internal gearing and shafts needed for coperion gearboxes. We can manufacture any gear in any cut up to 20 feet in diameter and to
the exact same brinell and rockwell hardness as the OEM.
Once we repair the housing and damage to any bearing seal areas and replace the damage
gearing and components with brand new OEM direct versions or manufactured in house
versions we then reassemble your gearbox before coating it in a temperature resisternt polymer
designed to reduce vibrations and over heating. Your gearbox is then sent to our QC Division to
be tested on a custom built test bench ran on a light load for 6 hours testing for vibration,
leaking and overheating. Once your gearbox passes this test it is then certified with our 24
month warranty. If your Coperion Gearbox is in need of repair call us now at (909)377-4843 or
Request A Quote . If you have any questions regarding the emergency rush repair service we
offer email me directly at Tony@NationalGearRepair.com